[\/et_pb_text][et_pb_divider show_divider=”off” disabled_on=”on|on|off%22″ _builder_version=”4.16″ max_width=”120px” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”30%” global_colors_info=”{}”][\/et_pb_divider][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Projects Section” _builder_version=”4.16″ custom_margin=”|||” custom_padding=”3px||110px|||” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row admin_label=”Project 01″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”5%||5%|” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_cta title=”7 losses – in Lean, all activities that consume resources but do not bring any value to the end customer are marked as loss.” button_url=”#” _builder_version=”4.16″ header_font=”Montserrat|700|||||||” header_text_color=”#353740″ header_line_height=”1.5em” body_font=”Montserrat||||||||” body_text_color=”#747d88″ body_font_size=”18px” body_line_height=”1.8em” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_color=”#747d88″ button_border_width=”4px” button_border_color=”#747d88″ button_border_radius=”100px” button_letter_spacing=”2px” button_font=”Montserrat|700||on|||||” button_icon=”E||divi||400″ button_icon_color=”#747d88″ text_orientation=”left” background_layout=”light” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”6%” button_bg_color_hover=”rgba(0,0,0,0)” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”on” button_bg_color__hover=”rgba(0,0,0,0)” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n
In fact, they are activities that really create value<\/strong> <\/span>for customers, only a small part of the overall work process. Everything else can be classified into one of 7 losses.<\/p>\n In the original, this is a seven-loss method, we added an eighth, untapped human potential.<\/p>\n The types of 7 losses are:<\/strong><\/p>\n That is why we help companies reduce wasteful activities of so-called \u201c7 losses\u201d. This makes it easier for company employees to identify important opportunities to improve their productivity.<\/p>\n Not all losses can be removed from the workflow. Some of them are necessary. For example, software testing is not an activity your customers are willing to pay for. Without this, however, you can deliver a low-quality product that will harm your performance and profitability.<\/p>\n Therefore, there are two main types of losses:<\/p>\n Necessary losses – losses without added value, but necessary for quality work performed. Such activities may include testing, planning, reporting, etc.<\/p>\n Net losses – losses without added value. Anything that does not bring value and can be immediately removed from the work process.<\/p>\n The following describes in more detail the losses and their effects on efficiency and productivity in companies<\/strong><\/em><\/p>\n [\/et_pb_cta][et_pb_text admin_label=”Number” _builder_version=”4.16″ text_font=”Montserrat|on|||” text_text_color=”#de1b22″ text_font_size=”80px” text_line_height=”1em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”20%” global_colors_info=”{}”]<\/p>\n 01<\/p>\n [\/et_pb_text][et_pb_cta title=”EQUIPMENT \/ DEFECTS” button_url=”#” _builder_version=”4.16″ header_font=”Montserrat|700|||||||” header_text_color=”#353740″ header_line_height=”1.5em” body_font=”Montserrat||||||||” body_text_color=”#747d88″ body_font_size=”18px” body_line_height=”1.8em” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_color=”#747d88″ button_border_width=”4px” button_border_color=”#747d88″ button_border_radius=”100px” button_letter_spacing=”2px” button_font=”Montserrat|700||on|||||” button_icon=”E||divi||400″ button_icon_color=”#747d88″ text_orientation=”left” background_layout=”light” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”6%” button_bg_color_hover=”rgba(0,0,0,0)” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”on” button_bg_color__hover=”rgba(0,0,0,0)” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n Mistakes in the organization end up costing money. Any processing or scrap represents a significant cost to the company. Each of these costs includes blocked inventory, re-inspection, loss of productivity, and reallocation.<\/p>\n By involving employees and continuous improvement following the example of lean manufacturing, there is the potential for your company to significantly reduce errors and breakdowns.<\/strong><\/p>\n Improving work and control processes will, if properly implemented, increase product quality and result in less waste due to errors.<\/p>\n Mistakes in the organization end up costing money. Any processing or scrap represents a significant cost to the company. Each of these costs includes blocked inventory, re-inspection, loss of productivity, and reallocation.<\/p>\n \u200c<\/p>\n [\/et_pb_cta][et_pb_text admin_label=”Number” _builder_version=”4.16″ text_font=”Montserrat|on|||” text_text_color=”#de1b22″ text_font_size=”80px” text_line_height=”1em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”20%” global_colors_info=”{}”]<\/p>\n 02<\/p>\n [\/et_pb_text][et_pb_cta title=”SMED method – fast changes main advantages:” button_url=”#” _builder_version=”4.16″ header_font=”Montserrat|700|||||||” header_text_color=”#353740″ header_line_height=”1.5em” body_font=”Montserrat||||||||” body_text_color=”#747d88″ body_font_size=”18px” body_line_height=”1.8em” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_color=”#747d88″ button_border_width=”4px” button_border_color=”#747d88″ button_border_radius=”100px” button_letter_spacing=”2px” button_font=”Montserrat|700||on|||||” button_icon=”E||divi||400″ button_icon_color=”#747d88″ text_orientation=”left” background_layout=”light” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”6%” button_bg_color_hover=”rgba(0,0,0,0)” locked=”off” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”on” button_bg_color__hover=”rgba(0,0,0,0)” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n As the name suggests, overproduction occurs when you produce too many products. This often happens when you make a product before it is actually needed. Overproduction is extremely costly for a manufacturing company, as it disrupts the flow of materials and can degrade product quality and overall productivity.<\/p>\n A Just-in-Time (JIT) manufacturing strategy has been developed to address this type of loss, as products are only made when needed. The overproduction model is also called \u201cjust in case\u201d and creates too long times, high storage costs and makes it difficult to detect losses.<\/p>\n \n Overproduction is extremely costly for a manufacturing company, as it disrupts the flow of materials and can degrade product quality and overall productivity.<\/p>\n [\/et_pb_cta][et_pb_text admin_label=”Number” _builder_version=”4.16″ text_font=”Montserrat|on|||” text_text_color=”#de1b22″ text_font_size=”80px” text_line_height=”1em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”20%” global_colors_info=”{}”]<\/p>\n 03<\/p>\n [\/et_pb_text][et_pb_cta title=”UNNECESSARY MOVEMENT” button_url=”#” _builder_version=”4.16″ header_font=”Montserrat|700|||||||” header_text_color=”#353740″ header_line_height=”1.5em” body_font=”Montserrat||||||||” body_text_color=”#747d88″ body_font_size=”18px” body_line_height=”1.8em” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_color=”#747d88″ button_border_width=”4px” button_border_color=”#747d88″ button_border_radius=”100px” button_letter_spacing=”2px” button_font=”Montserrat|700||on|||||” button_icon=”E||divi||400″ button_icon_color=”#747d88″ text_orientation=”left” background_layout=”light” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”6%” button_bg_color_hover=”rgba(0,0,0,0)” locked=”off” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”on” button_bg_color__hover=”rgba(0,0,0,0)” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n This type of loss refers to the excessive movement of production workers when walking, not ergonomically bending and stretching to reach the tools and material needed. Although these shifts cause additional production delays, they can pose health and safety issues for employees.<\/p>\n In the context of lean manufacturing and logistics, every step of the work process is analyzed and efforts are made to reduce the amount of movement needed by employees to produce products in time and the required quality.<\/p>\n \n Excessive movement of production employees when walking does not ergonomically bend and stretch to reach the tools and material needed.<\/p>\n [\/et_pb_cta][et_pb_text admin_label=”Number” _builder_version=”4.16″ text_font=”Montserrat|on|||” text_text_color=”#de1b22″ text_font_size=”80px” text_line_height=”1em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”20%” global_colors_info=”{}”]<\/p>\n 04<\/p>\n [\/et_pb_text][et_pb_cta title=”TRANSPORT” button_url=”#” _builder_version=”4.16″ header_font=”Montserrat|700|||||||” header_text_color=”#353740″ header_line_height=”1.5em” body_font=”Montserrat||||||||” body_text_color=”#747d88″ body_font_size=”18px” body_line_height=”1.8em” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_color=”#747d88″ button_border_width=”4px” button_border_color=”#747d88″ button_border_radius=”100px” button_letter_spacing=”2px” button_font=”Montserrat|700||on|||||” button_icon=”E||divi||400″ button_icon_color=”#747d88″ text_orientation=”left” background_layout=”light” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”6%” button_bg_color_hover=”rgba(0,0,0,0)” locked=”off” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”on” button_bg_color__hover=”rgba(0,0,0,0)” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n Transporting products does not directly bring value to the product, and excessive movement and handling can cause damage to the product. This can lead to a deterioration in product quality. Excessive transport can occur when manufacturing steps do not run well and require additional transport of material from one part of production to another.<\/p>\n Reducing transport losses involves properly setting up production departments using lean logistics planning and changing it so that all processes are well coordinated and materials travel between departments smoothly – lean flow.<\/p>\n \n Transporting products does not bring direct value to the product, and excessive movement and handling can cause damage to the product<\/p>\n [\/et_pb_cta][et_pb_image src=”https:\/\/lean-resitve.si\/wp-content\/uploads\/2022\/08\/exchange-time.JPG.webp” alt=”TPM pillars” title_text=”exchange time.JPG” _builder_version=”4.17.3″ _module_preset=”default” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″][\/et_pb_image][et_pb_text admin_label=”Number” _builder_version=”4.16″ text_font=”Montserrat|on|||” text_text_color=”#de1b22″ text_font_size=”80px” text_line_height=”1em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”20%” global_colors_info=”{}”]<\/p>\n 05<\/p>\n [\/et_pb_text][et_pb_cta title=”WAITING” button_url=”#” _builder_version=”4.16″ header_font=”Montserrat|700|||||||” header_text_color=”#353740″ header_line_height=”1.5em” body_font=”Montserrat||||||||” body_text_color=”#747d88″ body_font_size=”18px” body_line_height=”1.8em” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_color=”#747d88″ button_border_width=”4px” button_border_color=”#747d88″ button_border_radius=”100px” button_letter_spacing=”2px” button_font=”Montserrat|700||on|||||” button_icon=”E||divi||400″ button_icon_color=”#747d88″ text_orientation=”left” background_layout=”light” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”6%” button_bg_color_hover=”rgba(0,0,0,0)” locked=”off” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”on” button_bg_color__hover=”rgba(0,0,0,0)” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n This type of loss refers to the fact that the product or material WIP (work in process) is not moved or processed. In series production, a large part of the product life cycle is consumed in the queue. This usually happens when the material flow is poor, the production cycle time is too long and the distances between work processes are too large.<\/p>\n In lean manufacturing, we understand every lost hour in the process as a bottleneck. One lost hour in production cannot be recovered without causing additional (other) losses. To reduce these types of losses, it is useful to link processes together so that one operation is passed directly to the next with minimal waiting.<\/p>\n \n\n
<\/span>Benefits of eliminating EJECT \/ FAILURE losses (7 losses)<\/strong><\/span><\/h4>\n
\n
<\/span>Specific causes of failure are:<\/strong><\/span><\/h4>\n
\n
![\"causes](\"https:\/\/lean-resitve.si\/wp-content\/uploads\/2021\/09\/Izmet-okvare-2.webp\" "\\"causes")
<\/span>Benefits of eliminating losses EXCESSIVE PRODUCTION (7 losses)<\/strong><\/span><\/h4>\n
\n
<\/span>Common causes of overproduction are:<\/strong><\/span><\/h4>\n
\n
![\"causes](\"https:\/\/lean-resitve.si\/wp-content\/uploads\/2021\/09\/PREKOMERNA-PROIZVODNJA-2.webp\" "\\"7")
<\/span>Benefits of eliminating loss UNNECESSARY MOVEMENT (7 losses)<\/strong><\/span><\/h4>\n
\n
<\/span>Common examples of movement losses are:<\/strong><\/span><\/h4>\n
\n
![\"examples](\"https:\/\/lean-resitve.si\/wp-content\/uploads\/2021\/09\/image.png\" "\\"7")
<\/span>Benefits of eliminating loss TRANSPORT (7 losses)<\/strong><\/span><\/h4>\n
\n
<\/span>Common types of transport losses are:<\/strong><\/span><\/h4>\n
\n
![\"types](\"https:\/\/lean-resitve.si\/wp-content\/uploads\/2021\/09\/TRANSPORT.webp\" "\\"7")
<\/span>Benefits of eliminating loss WAITING (7 losses)<\/strong><\/span><\/h4>\n
\n
<\/span>Common causes of waiting are:<\/strong><\/span><\/h4>\n
\n