Lean methods

Nine methods that raise OEE and reduce waste

Each lean method solves a specific process problem. Discover which one helps you most — with measurable impact in 90 days.

Method overview

Nine proven lean methods

All methods we implement in industry. Click for detailed description of each.

01
Production

5S Method

System of organized workplace and visual process management.

−20% wasted timetypical impactMore →
02
Culture

Kaizen

Philosophy of continuous improvement with active employee involvement.

+15% productivitytypical impactMore →
03
Maintenance

TPM

Total Productive Maintenance — preventive maintenance for stability.

−30% downtimetypical impactMore →
04
Production

SMED

Quick changeovers — reducing setup time below 10 minutes.

−80% setup timetypical impactMore →
05
Analysis

VSM — Value Stream

Value stream mapping — identifying bottlenecks and waste.

100% waste visibletypical impactMore →
06
Logistics

Kanban

Pull system — material flow based on actual demand.

−40% inventorytypical impactMore →
07
Production

Lean Manufacturing

Lean Manufacturing — eliminating waste and increasing productivity.

+25% OEEtypical impactMore →
08
Logistics

Lean Logistics

Lean Logistics — material flow without waiting and duplicate moves.

−30% transport wastetypical impactMore →
09
Quality

Poka-Yoke

Error-proofing systems — physical and visual approaches for 0 defects.

−90% defectstypical impactMore →

Which method is right for you?

Most common questions from production directors — and the method that solves them.

Disorder in your workshop?
Machines breaking down often?
Setup time too long?
Don't know where the waste is?
Too much inventory in stock?
High defect rate?
Our approach

How we implement lean methods

Structured 4-step process — each phase has measurable goals.

1

Diagnosis

Analysis obstoječega stanja, OEE meritve, identifikacija izgub.

2

Strategy

Plan with measurable goals, selection of right methods for your context.

3

Implementation

Method implementation with real examples, team training.

4

Monitoring

Effectiveness audit, KPI dashboard, continuous improvement.

Unsure where to start?

Free 30-min consultation — we look at your process and recommend the most suitable method for your context.

Book a free consultation →